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How Do You Fit Humbucker Covers?

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James Eric Myers Profile
Here's how to install them:

1.   Remove the outer wrap of black tape from the pickup. Failure to do so will cause the sides of the cover to bulge, which in turn will cause other problems.

2.   Methods

a.   Paraffin Method:  Melt a small amount of paraffin wax (available in the canning section of your grocery store) in a double boiler. Carefully pour about ½ - 1 tsp into the cover, making certain to drizzle it evenly, then insert the pickup into the cover. Make certain that the adjustable polepiece screws are sticking out of the cover holes properly, that the pickup is fully inserted, and that the cover has no bulges. You will probably need to clean some paraffin off of the polepieces and cover. Use caution when handling the cover, as the melted wax will cause the metal to become hot.

B.    Electrical Tape Method:  This is the easiest and fastest method; although not as traditional as the paraffin method, it is also quite effective. In this method, the inside of the pickup cover actually rests against the electrical tape, which keeps the cover from vibrating against the pickup.

Carefully place a strip of common, black, electrical tape across the pickup, from bass end to treble end, in-between the 2 rows of polepieces. Trim the tape neatly at the edges, and make certain there are no wrinkles, bubbles or folds. This is not a situation where "if one is good, two must be better". Use one strip of tape only. Insert the pickup into the cover. Make certain that the adjustable polepiece screws are sticking out of the cover holes properly, that the pickup is fully inserted, and that the cover has no bulges.

3.   It is recommended to use a soldering pencil of approximately 35 - 50 watts for soldering the cover to the pickup base. A small solder connection must be made on each side of the pickup (the adjustable polepiece side, and the opposite side -- see photo). With a small flat-blade screwdriver, or a small wire brush, gently scratch the pickup base, and the inside of the cover, in the spots where the solder connections will be made. This exposes clean, un-oxidized metal for the solder to adhere to.

4.   Apply small amounts of paste flux to the spots to be soldered. Make certain your soldering iron is fully warmed up and that the tip is properly tinned. Apply some solder to the iron's tip, and then apply the tip to the prepped areas of the pickup base and the cover at the same time. Apply some more solder to the junction. Repeat these steps on the other side of the pickup.

5.   When cool, you may wish to carefully clean any flux residue with an acid brush or a cotton swab, and alcohol.

6.   Re-install your pickups and play your heart out!  (Installation procedures taken from www.specialtyguitars.com

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