REMOVAL
Remove the air cleaner lid, disconnect the inlet air temperature sensor and makeup air hose.
Remove the negative battery cable.
Loosen the bolts at the intake manifold EGR Tube at Intake Manifold
Remove EGR tube bolts at EGR Valve.
Unclip EGR transducer bracket EGR Transducer Bracket , EGR Transducer Bracket and remove from bracket.
Disconnect the vacuum supply hose to EGR transducer solenoid Vacuum Hose
Unlock the connector then disconnect the electrical connector from solenoid Electrical Connector
Remove the 2 bolt at EGR valve to cylinder head. Remove EGR valve and transducer.
Clean gasket surfaces. Discard old gaskets. If necessary, clean EGR passages.
INSTALLATION
Connect vacuum supply tube to solenoid Vacuum Hose
Attach electrical connector to solenoid Electrical Connector
Install EGR transducer into the bracket and snap closed EGR Transducer Bracket
Loosely install EGR valve with new gaskets.
Finger tighten EGR tube fasteners.
Tighten EGR valve mounting screws to 22 N·m (195 in. Lbs.) torque.
Tighten EGR tube fasteners to 11 N·m (97 in. Lbs.) torque
NOTE: Make sure that the hoses are routed away from the hot EGR tube and Valve and clipped.
Install the negative battery cable.
Install the air cleaner lid, connect the inlet air temperature sensor and makeup air hose.
Remove the air cleaner lid, disconnect the inlet air temperature sensor and makeup air hose.
Remove the negative battery cable.
Loosen the bolts at the intake manifold EGR Tube at Intake Manifold
Remove EGR tube bolts at EGR Valve.
Unclip EGR transducer bracket EGR Transducer Bracket , EGR Transducer Bracket and remove from bracket.
Disconnect the vacuum supply hose to EGR transducer solenoid Vacuum Hose
Unlock the connector then disconnect the electrical connector from solenoid Electrical Connector
Remove the 2 bolt at EGR valve to cylinder head. Remove EGR valve and transducer.
Clean gasket surfaces. Discard old gaskets. If necessary, clean EGR passages.
INSTALLATION
Connect vacuum supply tube to solenoid Vacuum Hose
Attach electrical connector to solenoid Electrical Connector
Install EGR transducer into the bracket and snap closed EGR Transducer Bracket
Loosely install EGR valve with new gaskets.
Finger tighten EGR tube fasteners.
Tighten EGR valve mounting screws to 22 N·m (195 in. Lbs.) torque.
Tighten EGR tube fasteners to 11 N·m (97 in. Lbs.) torque
NOTE: Make sure that the hoses are routed away from the hot EGR tube and Valve and clipped.
Install the negative battery cable.
Install the air cleaner lid, connect the inlet air temperature sensor and makeup air hose.
